TORO Pro - KARMET Bulgaria ltd.

CNC HYDRAULIC PRESS BRAKE

QUOTATION

ToroPro-3100-200 hydraulic press brake хидравлична абкант преса

Press Brake Toro Pro’s frame is machined on high tech machining centers with 0,01 mm accuracy.

Hoerbieger Hyudraulics maintain steady pressure and uniform bending from the smallest piece to full-length parts.

Six axis (Y1,Y2,X,R,Z1,Z2) servo backgauge allows complex parts to be executed easily.

High resolution electronic linear scales and high precision hydraulic system ensures even angles on full length parts.

Cleverly and clearly designed electrical panel with easy to replace Siemens components and dual ventilation.

TORO Pro is the flag ship press brake of KARMET. Designed by our engineers to be an “All-Purpose” press brake, TORO Pro shines in production environments where low volume/high mix parts are on the day’s menu.
Carefully selected components, a sturdy steel frame (ST44 A1 steel) and wide variety of standard features like Four Axis Servo Backgauge (X,R,Z1,Z2), CNC crowning, hydraulic top tool clamping and full length tooling makes TORO Pro the go-to machine for complex parts and low to high volume/multiple setup scenarios.
When machine setup times are critical for operators, TORO Pro’s user friendly ESA S 675 2D controller can be a big boost to shorten programming and recalling part programs. TORO Pro’s CNC crowning ensures even angles on long parts without operator intervention and its 4 axis backgauge with motorized Z fingers and hydraulic top tool clamps make it real easy for stage bending where multiple tooling stations are involved.

GENERAL FEATURES

• Robust steel frame (ST44 A1) machined with high precision (up to 0,01 mm) and welded by professional certified welders.
• Chrome covered and honed cylinders and ground pistons with high quality seals
• ESA S 675 2D Touch Screen Controller
• Hoerbieger Hydraulics
• Hydraulic top tool clamps with European and/or American type fitting
• Standard sectioned full length tooling, ground and hardened
• Y1 – Y2 Synchronized hydraulic cylinders
• High resolution linear scales for synchronized ram operation
• X + R servo backgauge running on ballscrews and linear guides
• Sliding Front Support Arms
• Side Guards and back
• Photocells for safety
• Siemens electrical system
• High Safety Pilz PLC system
• CNC Crowning System
• Quick release of top tools

OPTIONAL FEATURES

• Special stroke, daylight and throat
• Laser guards for finger protection (AKAS, LaserSafe)
• Oil Heater, Oil Cooler
• Optional tooling
• WILA and ROLLERI Tool
• Hydraulic tool clampings
• Multi Axis Backgauge Options (X1,X2,R1,R2,Z1,Z2)
• Delem DA-66Т Controller
• Delem DA-69Т Controller
• ESA S 675 3D Controller

MODEL	Capacity	Motor Output	Oil Tank Volume	Approach Speed	Working Speed	Return Speed	Approx. Weight	Bending Length	Inside Frames	Side Frame Width	Bed Height	Daylight Opening	Stroke	Table Width	Throat Gap
								A	B	C	G	K	L	M	N
	kN	kW	Lt	mm/s	mm/s	mm/s	Ton	mm	mm	mm	mm	mm	mm	mm	mm
1250-40	400	4	80	160	10	130	3.3	1250	1070	1470	800	455	215	60	410
2100-60	60	5.5	140	150	10	130	5.4	2100	1600	1580	880	475	210	60	410
2600-90	900	7.5	140	150	10	130	7.1	2600	2050	1580	880	540	260	60	410

3100-90	900	7.5	140	160	10	130	7.9	3100	2550	1590	880	530	260	60	410
3100-120	1200	11	140	160	10	130	8.4	3100	2550	1590	880	540	260	60	410
3100-160	1600	15	210	160	10	130	9.7	3100	2550	1600	880	540	260	60	410
3100-200	2000	19	210	150	10	130	10	3100	2550	1600	880	530	260	90	410
3100-240	2400	22	210	130	10	120	11	3100	2550	1610	880	530	260	90	410
3100-300	3000	22	280	110	8	100	15	3100	2550	1815	905	660	320	380	500
3100-440	4400	30	450	80	8	70	22	3100	2550	2060	1005	575	320	450	500

4100-160	1600	15	210	170	10	120	12	4100	3550	1600	880	530	260	60	410
4100-200	2000	18.5	210	160	10	110	12.5	4100	3550	1600	880	530	260	90	410
4100-240	2400	22	210	150	10	100	14	4100	3550	1610	880	530	260	90	410
4100-300	3000	22	280	120	8	90	18.5	4100	3550	1820	980	635	320	280	500
4100-440	4400	30	450	80	8	70	26	4100	3550	2235	955	590	320	380	500

6100-240	2400	22	300	140	10	100	25	6100	5100	1960	1100	500	260	90	500
6100-300	3000	22	300	120	8	70	30	6100	5100	2060	1115	560	320	200	500
6100-380	3800	30	450	90	8	70	35	6100	5100	2210	1100	570	320	240	500
6100-440	4400	30	450	90	8	70	39	6100	5100	2250	1100	570	320	280	500
6100-600	6000	37	500	80	7	70	55	6100	5100	2400	1050	620	360	380	500

ESA S 675 2D (Standard controller)

• 24VDC, 100W max power supply.
• 21,5” LCD TFT widescreen display, 1920×1080 resolution.
• Interactive 2D graphic editor for workpieces and tools data entry.
• 2D graphic display of machine frame, workpiece and tools.
• 2D automatic identification of the best bending sequence.
• Automatic management of crushed folds.
• Complete off-line programming of tools and programs by means of a standard PC.
• Selectable and programmable axes and auxiliary functions.
• Automatic measurement of sheet thickness.
• Database bend angle corrections, possibility to store the corrections according to the angle.

DELEM DA-66 Touch (Optional)

DELEM DA-69 Touch (Optional)

ESA S 675 3D (Optional)

Vbend 3D (for Delem DA-66 Touch / Delem DA-69 Touch)

VBend is an advanced offline software suite that allows:
• 2D/3D programming as well as 2D/3D CAD file import.
• Full-scale offline programming, simulation and adjustments
• Fast graphical product programming and program generation
• Full 3D automatic bend sequence calculation incl. collision detection
• Feasibility studies and production preparation
• Product sharing over Windows networking with press brake CNC
• Machine set-up preparation including printout functionality
• 3D file import (SAT / IGES / STEP)
• Windows compliant

Profile 2D Windows (for Delem DA-66 Touch)

• Profile 2D is an optional software for machines equipped with Delem 66 Touch control.
• Profile 2D provides the same software that runs on the control itself to prepare part programs without interrupting the press brake and the operator then to be transferred to the press brake via network or USB port.
• It has all the features of the controller like auto bend sequencing and optimization, collision detection, etc.

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