PANEL BENDER
Perfectly equipped for sensitive bending! Energy efficient solutions!
In the panel bender, the bending is carried out by the blade. The sheet is held immobile by the blankholder during the bending process. The blades are thus able to perform different types of bending, either upwards or downwards, or they can start bending from the outermost part of one side, and then the panel bender automatically performs the bending sequence towards the innermost part. All these operations are controlled by servo motors to guarantee maximum positioning accuracy in the bending trajectory, thus ensuring optimal bending results.
- Multi-edge automatic continuous bending.
- Ultra-high rigidity machine frame.
- Multi-process integration.
- Easy to learn, program and operate.
Unlimited bending!
Its universal tool concept, along with the possibility of changing customized shaped tools, make the PBE machine the all-in-one highly versatile solution, allowing the manufacturing of a wide range of bending applications.
The universal tooling can make both UP and DOWN bending process, without switching surface of the sheet.
It can also make HEM bending and big ARC bending automatically.
KPB-2500 panel bender increases productivity much more than traditional press bending method.
Definition of CNC Axes
Details
KINEMATIC CONTROL
Adopting servo motor equipped with high precision helical gear planetary reducer and driven by heavy-duty high-precision grinding screw to realize the operation of bending tool according to the programmed path, with reasonable structure, stable operation and convenient maintenance.
SERVO MANIPULATOR
Full servo closed-loop control system, to realize the workpiece rotation at any angle, feeding and rotation linkage, reduce the workpiece rotation, feeding and positioning time, improve production efficiency.
AUXILIARY BLADES (OPTION)
The auxiliary blades are used for partial bending of which the bending line is broken or offset bending of which the bending line is not at the same line with the main bending line.
BLANK HOLDER
KPB-2500 blank holders are composed of segmented standard blank holders and bilateral horn blank holders. The horn blank holders can solve the processing needs of special shapes, such as the inward bending process, and cooperate with the fixed blank holders to improve the function of the equipment.
CNC SYSTEM
15” industrial touch display. EtherCat bus control. Support multiple positioning methods. Support STP 3D file directly import. Real-time display of programming bending results. Support a variety of processes. Support auxiliary blades application. Support the handwheel simulation function.
THREE-MOTOR DRIVE OF W AXIS
Three-axis drive press specially designed for folding thick plates.
Tooling Structure
As per the specific work piece, the blankholder and blade are customizable.
Blankholder Type
Bending Blades Type
Bending types
Bending on each side of the sheet is achieved thanks to the controlled interpolated movements of the blades.
Down Bend – NEGATIVE
Up Bend – POSITIVE
Flattened Bend – HEM
Big Radius Bend – UP/DOWN ARC 45/90°
Big Radius Bend – UP/DOWN ARC 135/180°
Universal Tooling
The KPB-2500 Panel Bender bends the sheet metal with one universal tooling, able to bend various complex shapes.
It can fold 90 angle, non 90 angle, circular ARC, positive/negative and other complex shapes, now days flexible panel bender become more and more popular in the metal forming field of different industries and different workpieces.
TECHNICAL SPECIFICATIONS
FUNCTION CONFIGURATION
CONFIGURATION
MACHINE LAYOUT
Automation & Production Line Extension
The integration of an industrial robot significantly increases precision and consistency by minimizing errors in the bending process.